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5 Cuts To A “Perfect” Cross-Cut Sled

The cross cut sled is probably the most important jig in your shop. I will explain the theory and calculations to enable anyone to get a sled dead on square. We’ll also show a few tips and techniques for constructing the sled.

You can purchase the full size mdf templates of the front and back fences at our store: Cross Cut Sled Fence Templates

Material List

Runners: 5/16″ x 3/4″ x 30″
Base: 1/2″ x 34″ x 30″
Front Fence: 1-1/2″ x 5″ x 30″
Rear Fence: 1-1/2″ x 5″ x 26″

Specific Tools Used

Mitutoyo Dial Calipers
4″ Brayer

7 thoughts on “5 Cuts To A “Perfect” Cross-Cut Sled

  1. Dear Sir

    Are there PDF plans available to understand the size and amount of material needed for the cross-cut sled?

    Many Thanks

    Michael Pease

    1. We don’t currently offer paper or downloadable plans for the sled. It would differ table saw to table saw. We offer mdf fence templates which would help determine the width. You can see these here. http://wnwoodworkingschool.com/shop/cross-cut-sled-fence-templates/

  2. Sir, the suggested dimensions for the sled are as follows:
    Runners: 5/16″ x 3/4″ x 30″
    Base: 1/2″ x 34″ x 30″
    Front Fence: 1-1/2″ x 5″ x 30″
    Rear Fence: 1-1/2″ x 5″ x 26″
    My question is what would be a suggested Base dimensions if I wanted to make a smaller sled. I can ratio the fence dimensions. Is there a practical lower size limit for the base. For example I am thinking of a 20×24 or a 24×24. Do these dimensions make sense to you? Pros and Cons of making it smaller.
    Enjoyed your video. Thanks

    1. Fit it to your saw. Having it wider means you will have better support for longer work pieces and the ability to clamp stop blocks along the fence. Larger from front to back means you can cut wider panels. You will also want to adjust the front to back dimension so it does not fall off the back of the saw if you don’t have an outfeed table.

      1. Thanks…As I started to work on a sled I am not clear on a couple of points.
        Standing in front of the saw (normal cutting position with the fence to my right) and I place the sled base centered on the blade kerf is the offset of 1-1/2 to 2″ accomplished by moving the base towards the fence (right)or away from the fence (left)? Does it make a difference?
        After the offset the rear and front fence are centered on the blade…is this correct?
        Appreciate your help.

        1. Hi Jesus,

          It does make a difference. You want to off set it away from the fence so that the shorter side will be be near the fence. The fence is offset and is center to the sled. Hope this helps.

          William

          1. HI William,
            Yes that clears things up for me. Thanks for your quick response…appreciate it.

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